Sign In | Join Free | My chinacomputerparts.com
China Qingdao Beishun Environmental Protection Technology Co.,Ltd logo
Qingdao Beishun Environmental Protection Technology Co.,Ltd
Companies adhere to the "first-class quality to gain market confidence, quality service to win customer satisfaction, continuous improvement of enterprise development seek to establish a
Verified Supplier

4 Years
Home > Rubber Calender Machine >

A Fully Automated, Precision-controlled Four-roll Calendering Line Using PLC Is Used For Rubber Conveyor Belts And Rubber Sheet Prefabrication.

Product Categories
Qingdao Beishun Environmental Protection Technology Co.,Ltd
Trust Seal
Verified Supplier
Credit Check
Supplier Assessment
Contact Now

A Fully Automated, Precision-controlled Four-roll Calendering Line Using PLC Is Used For Rubber Conveyor Belts And Rubber Sheet Prefabrication.

  • 1
  • 2

Brand Name : Beishun

Model Number : XLB-3000×800/10.0MN

Certification : ISO9001/CE

Place of Origin : Qingdao

MOQ : 1set

Price : Negotiable

Payment Terms : L/C,T/T

Supply Ability : 10sets/45day

Delivery Time : 10day

Packaging Details : wooden box

Roller Type : I Type, F Type (Reverse L), S Type

Machinetype : Calendering Equipment

Work Length : 1500mm

Rollerdiameter : Varies, commonly 300mm to 1000mm

Port : Qingdao

Power : Electric

Workingspeed : 1 to 15 meters per minute

Calendar Machine : Two Roll Calender machine

Showroom Location : None

Voltage : 380V / 50Hz (customizable)

Material : Carbon Steel/Stainless Steel

Colour : all

Number Of Rollers : four

Energy Consumption : 1 / 3 of installed capacity

Rollermaterial : High-quality steel with chrome plating

Contact Now

Fully Automated Four-Roll Calendering Line
A precision-controlled PLC-based calendering system designed for high-volume production of rubber conveyor belts and rubber sheet prefabrication with exceptional thickness tolerance and automation.
System Overview
This industrial calendering line represents advanced manufacturing technology for rubber processing, combining four-roll precision with comprehensive PLC automation for superior product quality and production efficiency.
Key Components
  • Four-Roll Calender: Configured in S, Z, or inverted L arrangement for simultaneous top and bottom fabric coating in single-pass operation
  • PLC Control System: Centralized automation managing roll synchronization, nip adjustment, temperature control, and safety circuits
  • Precision Thickness Control: Real-time monitoring with beta ray or laser gauges maintaining tolerances within ±0.05mm
  • Automated Compensation: Integrated roll bending and crossing systems to counteract deflection and ensure uniform pressure distribution
Conveyor Belt Manufacturing Applications
Specifically engineered for the critical processes in conveyor belt production:
  • Frictioning: Forcing rubber compound into fabric weave to create strong mechanical bonds
  • Skimming: Applying precise rubber layers to fabric surfaces for inter-ply adhesion
  • Dual-side Coating: Simultaneous top and bottom fabric treatment doubling production efficiency
Technical Advantages
Feature Benefit
Independently Driven Rolls Servo/vector motors with PLC-controlled speed ratios for optimal frictioning performance
Hydraulic Roll Positioning Precision adjustment to 0.01mm accuracy for consistent thickness control
Temperature Control Systems Circulating water/oil systems maintaining ±1°C roll temperature for uniform viscosity
Automated Line Integration Synchronized operation with unwind stands, splicing tables, cooling drums, and take-up systems
Rubber Sheet Prefabrication
For high-quality rubber sheet production, the four-roll configuration delivers superior material properties:
  • Enhanced directional orientation of polymer molecules and fillers
  • Reduced air entrapment for higher tensile strength
  • Critical thickness consistency for building uniform green belt plies
  • Optimal material preparation for vulcanization processes
This four-roll PLC calendering line represents the industry standard for high-precision conveyor belt manufacturing and rubber sheet production, offering superior automation, quality control, and production throughput compared to traditional three-roll systems.

Product Tags:

PLC-controlled rubber calender machine

      

automated rubber conveyor belt calendering line

      

precision four-roll rubber sheet prefabrication

      
China A Fully Automated, Precision-controlled Four-roll Calendering Line Using PLC Is Used For Rubber Conveyor Belts And Rubber Sheet Prefabrication. factory

A Fully Automated, Precision-controlled Four-roll Calendering Line Using PLC Is Used For Rubber Conveyor Belts And Rubber Sheet Prefabrication. Images

Inquiry Cart 0
Send your message to this supplier
 
*From:
*To: Qingdao Beishun Environmental Protection Technology Co.,Ltd
*Subject:
*Message:
Characters Remaining: (0/3000)
 
You May Like